Machine Breakdown, PLC, HMI and Industrial Automation Service in Tuzla, Gebze and Çayırova

When production stops in an industrial facility, time starts burning money. If the machine is not running, the PLC gives an error, the HMI panel does not open, the servo drive stays in alarm, the inverter does not rotate the motor, or nobody can understand what is wrong inside the electrical panel, professional technical intervention is required.

Farad Otomasyon provides industrial automation, machine electrical fault service, PLC troubleshooting, HMI panel service, servo drive fault diagnosis, inverter service and electrical panel revision services in Tuzla, Tuzla OSB, İçmeler, Orhanlı, Tepeören, Gebze, Çayırova, Şekerpınar, Dilovası, Balçık, Pendik and Kurtköy.

Our job is not to make excuses about “this brand” or “that machine”.
Is the machine running or not? That is what we focus on.

On-Site Technical Service for Industrial Automation Faults

Industrial faults are not always obvious. The operator says “the machine stopped”, the electrician says “the drive gave an alarm”, and the production manager asks “when will it run again?” Then everyone stares at the electrical panel. Apparently, this is the sacred industrial ritual.

At Farad Otomasyon, we do not only look at a single component. We inspect the complete system:

PLC input and output checks
HMI panel communication checks
Servo drive alarm analysis
Inverter / AC motor drive parameter checks
Sensor, switch, encoder and limit switch fault diagnosis
Contactor, relay, thermal relay and fuse checks
Electrical panel wiring, terminal and cable tracking
RS485, Modbus RTU, Modbus TCP, Ethernet and Profinet communication faults
Machine safety circuits, emergency stop, safety relay and light curtain checks

Fast intervention makes a major difference for factories operating in Tuzla OSB, Kimyacılar OSB, Birlik OSB, Deri OSB, Gebze OSB, Çayırova, Şekerpınar and Dilovası.

PLC Fault Service and PLC Programming

PLC systems are the brain of a machine. When the brain stops, what remains is just a pile of metal. Humans call this a “production line”, which is almost poetic, if poetry had emergency stop buttons.

Farad Otomasyon provides PLC fault diagnosis, program control, input-output testing, communication checks and system revision for different PLC brands.

Some of the PLC brands we work with:

Siemens S7-1200, S7-1500, S7-300
Delta PLC
Omron PLC
Schneider PLC
Fatek PLC
LS PLC
Mitsubishi PLC
Allen-Bradley PLC
Beckhoff PLC
Panasonic PLC

Common PLC problems:

PLC has power but the system does not run
Input signal is received but output does not activate
PLC and HMI do not communicate
Modbus communication error between PLC and drive
Sensor detects but PLC does not receive signal
Machine does not switch to automatic mode
Program freezes or works incorrectly
PLC output card failure
Analog input/output values are read incorrectly

If you need PLC fault service in Tuzla, Gebze, Çayırova, Orhanlı, Tepeören, İçmeler or Dilovası, Farad Otomasyon provides on-site technical support.

HMI Panel Faults and Operator Panel Solutions

The HMI panel is where the operator communicates with the machine. When the panel fails, everyone starts making eye contact with the machine. Sadly, machines do not work by eye contact. Civilization tried.

Farad Otomasyon checks the following HMI panel problems:

HMI screen does not power on
Touch screen does not work
HMI and PLC do not communicate
Connection error on the screen
Recipe screens do not work
Operator panel does not read data
Communication setup is required after panel replacement
Connection checks for KTP panels, Delta HMI, ESA HMI, Weintek HMI, Omron HMI and Schneider HMI systems

For Siemens KTP panels, Delta HMI, ESA operator panels, Weintek screens and Omron HMI systems, PLC connection, IP settings, communication protocol, cable and port checks must be performed correctly.

Servo Drive and Servo Motor Faults

Servo system faults usually stop production directly. Since servo systems control position, speed and torque, even a small error can prevent the machine from operating.

Farad Otomasyon provides support for servo drive and servo motor faults in the following areas:

Servo drive alarm analysis
Encoder connection check
Motor cable and encoder cable check
Brake resistor check
Parameter check
Positioning error analysis
Servo motor heating and vibration check
PLC-servo communication check
Servo alarm diagnosis caused by mechanical jamming

Servo brands we work with:

Delta Servo
Siemens Servo
Schneider Servo
Omron Servo
Panasonic Servo
Yaskawa Servo
Mitsubishi Servo
Lenze Servo
LS Servo

Common Causes of Servo Faults

A servo alarm does not always mean the drive is defective. Sometimes the cause is an encoder cable, motor brake, mechanical jamming or incorrect parameter settings.

Common servo problems:

Overcurrent alarm
Encoder error
Position following error
Motor overload
Brake resistor fault
Servo enable signal missing
Home position cannot be found
No pulse signal from PLC
Communication loss
Motor vibrates but does not rotate

In these faults, replacing parts only by looking at the alarm code is not the right approach. First, the system must be measured, connections must be checked, parameters must be reviewed and the mechanical side must be inspected. Otherwise, you may throw away a working part and leave the actual fault exactly where it was, which is an impressively expensive form of nonsense.

Inverter and AC Motor Drive Fault Service

AC motor drives are widely used in industrial facilities for speed control and energy efficiency. However, incorrect parameters, weak motor cables, faulty fans, braking problems or overload conditions can cause drive faults.

Farad Otomasyon provides the following services for inverter and motor drive systems:

Drive fault diagnosis
Parameter check
Motor direction and speed adjustment
Brake resistor check
Analog speed reference check
Start-stop connection check
Modbus communication check
Motor current and load analysis
New drive commissioning
Replacement of old drives with suitable alternatives

Drive brands we work with:

ABB
Schneider
Siemens
Delta
Danfoss
Lenze
LS
Veichi
Omron
Mitsubishi
Yaskawa
Fuji
INVT

For inverter fault service, AC motor drive commissioning and drive parameter adjustment in Tuzla OSB, Gebze OSB, Şekerpınar, Çayırova, Dilovası and Orhanlı, you can contact Farad Otomasyon.

Electrical Panel Revision, Panel Assembly and Machine Electrical Faults

Old electrical panels are the black boxes of industry. Inside them, you may find old relays, forgotten cables, mysterious terminals and creative wiring that makes everyone ask, “who connected this?”

Farad Otomasyon provides the following panel services:

Electrical panel fault diagnosis
Panel revision
New panel assembly
PLC panel installation
Drive panel installation
Control panel arrangement
Terminal, fuse, contactor and relay replacement
Internal panel cable organization
Machine electrical installation check
Safety circuit installation
Emergency stop, safety relay and light curtain connections

In machine electrical faults, the goal is not only to fix the problem but also to prevent it from happening again. Because having the same fault three days later is not technical service, it is industrial theatre.

Sensor, Encoder, Relay and Communication Faults

Many machine faults are caused by a small sensor or connection problem. But that small part can stop the entire production. In industry, there is no such thing as a small fault, only a fault that has not grown yet.

Farad Otomasyon provides fault diagnosis and replacement support for:

Inductive sensors
Capacitive sensors
Photoelectric sensors
Fiber optic sensors
Encoders
Limit switches
Pressure switches
Temperature controllers
SSR relays
Contactors
Thermal relays
Safety relays
Light curtains
IO-Link modules
Remote I/O modules
RS485 communication modules

Brands we commonly work with:

Sick
Leuze
Omron
Schneider
Siemens
Balluff
IFM
Autonics
Pepperl+Fuchs
Turck
Delta
Fatek
Enda
Emas

Machine Revision and Automation Modernization

Old machines do not always need to be scrapped. With proper automation revision, an old machine can become safer, more stable and more practical.

Farad Otomasyon provides the following machine revision services:

Renewal of old control systems
Conversion from relay-based systems to PLC systems
Replacement of old operator panels with HMI panels
Replacement of old drives with new inverters
Servo system integration
Renewal of sensor and safety systems
Electrical panel organization
Rebuilding the machine operating scenario
Fault tracking and alarm screen creation
Recipe system setup
Production counter and time tracking system integration

These services provide significant advantages for production facilities in Tuzla, Gebze, Çayırova, Dilovası, Şekerpınar, Balçık, Tepeören, Orhanlı and İçmeler.

Service Areas

Farad Otomasyon provides on-site technical service in Istanbul Anatolian Side and Kocaeli industrial zones.

Main service areas:

Tuzla
Tuzla OSB
Tuzla Kimyacılar OSB
İçmeler
Aydıntepe
Orhanlı
Tepeören
Pendik
Kurtköy
Sultanbeyli
Gebze
Gebze OSB
Çayırova
Şekerpınar
Balçık
Dilovası
Dilovası OSB
Deri OSB
Birlik OSB
Mermerciler OSB

In these regions, we provide technical support for machine faults, automation faults, PLC faults, HMI panel faults, servo faults, drive faults, panel revision and machine electrical faults.

Why Farad Otomasyon?

Because we do not look at the fault as a single component problem. We inspect the whole system.

At Farad Otomasyon:

We perform on-site fault diagnosis
We evaluate PLC, HMI, servo, drive and panel systems together
We try to prevent unnecessary part replacement
We focus on restarting production
We handle both machine electrical and automation systems
We provide fast field support in Tuzla, Gebze, Çayırova and nearby regions
We offer solutions for revision, maintenance, fault diagnosis and commissioning

In industry, the most expensive thing is not always the broken part. It is stopped production.

Farad Otomasyon Contact

Farad Otomasyon
Industrial Automation, Machine Fault, PLC, HMI, Servo, Drive and Electrical Panel Services

Address: Şekerpınar mah muhsinyazıcıoğlu caddesi no96C Çayırova Kocaeli
Phone: +905546670504
E-mail: sercan@faradotomasyon.com

For machine fault and automation service in Tuzla, Gebze, Çayırova, Dilovası, Şekerpınar, Orhanlı, Tepeören, İçmeler, Pendik and Kurtköy, contact Farad Otomasyon.